Filling and Assembly Services

We offer filling and assembly services for every product. From samples to full-size – all under one roof.

Filling

We provide comprehensive filling solutions for all your product and packaging needs.

Filling Capabilities

Our filling equipment is suited for a variety of bulks from alcohol solutions, to hot pour and powders to oils, liquids, and creams.

Fill Ranges

Our fill ranges span a broad spectrum of product sizes, from 0.1ml to 500ml. This includes mono-dose sample technologies such as blisters and sachets, mini products such as ampoules, mascaras, vials, tubes, and jars, and full-size packaging such as refill pouches and fragrance bottles.

Assembly

We offer fully-automated assembly solutions for both primary and secondary packaging with added expertise in unique packouts and set assembly.

Assembly Solutions

Depending on packaging type, we provide various solutions including affixing, card tipping, gluing, carding, cartoning, set assembly, and lot coding and labeling services.

Packouts

We offer a range of packout solutions including cellowrapping and shrink wrapping.

A Turnkey Solution for Every Product

We have an extensive portfolio of 30+ turnkey packaging technologies.

Mono-Dose / Sample Size

We provide endless sample possibilities with our wide range of mono-dose packaging solutions. Our portfolio includes patented label technologies such as ScentSeal®, BeautiSeal®, and BeautiPod® and industry standards such as packettes and thermoform blisters.

Multi-Use

Enhance your brand experience with our deluxe mini and travel-size packaging solutions—including mini mascaras, tubes, jars, rollerballs and sprayers.

Full-Size

We manufacture a variety of fulll-size product formats, including our 3D Pouch Collection that can serve as full-size package replacements, single-use product refills, or travel-friendly packaging solutions.

Technologies

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76% Paper Thermoform/Blister

Reduce your brands impact on the environment with our eco-friendly Paper Thermoform, made with 76% paper! Paper Thermoform is a rigid, structured sample for use in all beauty categories.

  • Offers a significant reduction in Plastic, Fossil Fuel, C02, and Water Usage
  • Made with 76% Paper
  • Highly customizable with a range of shapes, features, and applicators.

48% Paper ScentSeal®

Reduce your brands impact on the environment with our eco-friendly Paper ScentSeal®, made with 48% paper! Paper ScentSeal® provides the same sensorial fragrance experience as our traditional ScentSeal®, but with a significant reduction in C02 and Fossil Fuel.

  • Paper BeautiPod® offers the same look and feel as our traditional BeautiPod®, but with a significant reduction in Plastic, Fossil Fuel, C02, and Water Usage.
  • Made with 48% Paper
  • Direct application onto skin, allowing fragrance to unfold

90% Paper BeautiPod

Our patented, easy-to-use sample technology that allows for a full product application- now redesigned with 90% paper.

  • Paper BeautiPod® offers the same look and feel as our traditional BeautiPod®, but with a significant reduction in Plastic, Fossil Fuel, C02, and Water Usage.

Single-Use 3D Refill Pouch

Our single-use, 3D refill pouch utilizes a non-resealable breakable closure and provides brands with true a refill option for 30-120ml products.

  • This innovation utilizes a non-resealable breakable closure to ensure one-time use only, encouraging consumer education on the purpose of refill packaging, and allowing the original packaging to be maintained for multiple uses.

63% Paper Packette / Sachet

The industry standard for sampling a wide range of formulas - now redesigned with 63% paper.

  • Paper Packette offers the same look and feel as our traditional Foil Laminate Packette, but with a significant reduction in Plastic, Fossil Fuel, GWP, and Water Usage.

3D Pouch

Our 3D Pouch comes with a resealable screw cap​ comes in a wide range of fills and customizable shapes. Can be sold at retail as one time use or as an eco-friendly, refillable solution.

  • Wide fill range from 5ml to 1 liter
  • Highly customizable
  • Refillable and eco-friendly

Ampoule

Mono-dose glass or plastic vial with a snap-open top or rollerball tip. The traditional snap-open top ampoule comes in fills from 1.5ml to 11ml and the rollerball top option has a 1.5ml. This product is ideal for serums, oils and regimen sets.

  • Eco-friendly glass option
  • Ideal for regimen kit
  • Customizable

BeautiPod®

Our patented technology is an elegant, easy-to-use sample offering a full product application. Multiple BeautiPod® samples on one card can highlight a complete skincare regimen or color story.

  • Sample is always attached to product information, usage, and directions
  • Quick turnaround time
  • Hygienic sample

BeautiSeal® / LipSeal®

Our patented technology is able to trial a wide variety of formulas and can showcase up to 12 different formulas/shades in one sample.

  • Ideal for trial for texture or shade evaluation vs. benefits of a full application
  • Approved for magazine inserts and direct mail

Blotter

Carestia's heritage in craftsmanship produces premium blotters, complete with luxury design, artisanal craftsmanship, and superior fragrance diffusion.

  • Use of specialty papers and ink results in a long-lasting rendition
  • Higher quantity of fragrance retained on the Carestia fragrance strip (25-30%) vs. the competitive fragrance strip (20%)
  • Highly customizable for unique, intricate detailing

Bottle

Multi-use sample with retail formula, with various closure options. Ideal for promotional or deluxe.

  • Many options including cap, pump, spatula and dropper
  • Portable and durable
  • Ideal for promotional and deluxe samples

Deluxe Mini / Replica

A miniature version that conveys the beauty of the original retail package design.

  • Beautiful recreation of the original package design
  • Premium and luxe
  • Ideal for Promotional or Deluxe sampling

DiscCover®

The most cost-effective label technology for fine fragrance and personal care, DiscCover® is a long-lasting sampling solution perfect for a wide range of applications.

  • Allows for multiple trials
  • Controlled-release sample
  • Can be affixed to nearly any surface or paper stock

Doming

A concentrate of fragrance blended with resin, poured onto a printed adhesive support​.

  • Can be reattached multiple times
  • Quality fragrance rendition
  • The unique presence makes for an impressive experience to the consumer

Easysnap®

Suitable to open and neatly dispense any liquid product, Easysnap® is an innovative patented and revolutionary single-use packaging concept for liquid and emulsion beauty products.

  • Why We Love It
  • Easy to use, one-handed system
  • Hygienic

Fusion Pack

Having two separate chambers allows the Fusion Pack to keep ingredients from mixing until immediately prior to application. This innovation offers a fresh mixture every time.

  • Two separate chambers allowing for a fresh mixture
  • An applicator pad can also be included for a deluxe presentation
  • Appropriate for a wide range of formulas such as liquids and creams

Jar

Multi-use sample jar with retail formula. Ideal for promotional or deluxe sampling.

  • Portable and durable
  • Highly customizable in shape and design
  • Ideal for promotional and deluxe samples

LiquaTouch®

An Arcade Beauty patented technology, LiquaTouch® is a label technology that samples the true fragrance which can be applied directly onto skin with an applicator.

  • Samples the actual fragrance
  • Applicator allows for direct application onto skin
  • Dual and triple versions available to sample multiple fragrances

Mini Mascara

For innovative and cost-effective sampling, our mini mascara options allow consumers to safely and hygienically try mascara beyond the in-store environment.

  • Hygienic sampling of mascara
  • Uses same brush as retail product or a stock brush
  • Travel size

Other Scented Solutions

Carestia's heritage in craftsmanship produces exquisite scented products, complete with luxury design, artisanal details, and superior fragrance diffusion.

  • Highly customizable
  • Artisanal craftsmanship
  • Faithful fragrance rendition

Packette / Sachet

Packettes are perfect for distributing a wide variety of products. They are highly customizable in shape, size, decoration, material and finish.

  • Best for maximum reach
  • Appropriate for a wide range of formulas: liquid, cream, powder, and even objects (towelettes, rollerballs, vials, etc)
  • Can accommodate larger volumes, up to 20ml

Rollerball

Convenient, portable way to experience products on-the-go.

  • Portable
  • Can be assembled and packaged as retail set
  • Single rollerballs can be sold as retail products

Sampling Stix

Deluxe sample with built-in applicator for smooth, precise application.

  • Hygienic sample
  • Multi-use and resealable
  • When assembled in a set, ideal to showcase multi-shade color stories

Scented Paper

Carestia's heritage in craftsmanship produces exquisite scented paper, complete with luxury design, artisanal details, and superior fragrance diffusion.

  • The reproduction of the fragrance is guaranteed by the use of specific papers (FSC certified) and alcohol-resistant odorless inks which are environmentally compliant
  • With luxury design and superior diffusion, scented paper is a uniquely premium and memorable gesture
  • Fragrance diffuses instantly when scented paper is exposed to air

ScentSeal®

A versatile and customizable sample, ScentSeal® offers a more sensorial fragrance experience, with a gel formula applied directly onto skin.

  • Controlled-release sample
  • Direct application onto skin, allowing fragrance to unfold
  • Can be affixed to nearly any surface or paper stock

ScentStrip®

The most cost-efficient sample to distribute a quality rendition of fine fragrance. Arcade Beauty pioneered this technology in 1979 and continues to produce this popular sample which captures the true essence of fragrance.

  • Samples a variety of fragrance products, including fine fragrance
  • Best for maximum reach
  • Supports a wide variety of distribution; ideal for magazines and catalogs

ShadeSeal®

Our market-leading ShadeSeal® technology is one of the most innovative ways to sample powders, from one shade to multi-shade color stories.

  • Creative options allow for increased branding
  • Excellent pay off
  • Allows for sampling of a wide range of powder formulas

Spray Pen

A portable spray for enjoying fragrance on-the-go, this sample format offers a wide range of options for both promotional and full size retail products.

  • Portable
  • Range of fills allows for sizing that accommodates both promotional trial and retail products
  • Ideal to showcase fragrance portfolio sets

Thermoform / Blister

A more rigid, structured sample for use in all beauty categories, thermoform/blister is highly customizable with a range of shapes, features, and applicators. Samples can be assembled in multiples for deluxe presentation and can also be sold at retail.

  • Offers full application of product
  • Multiples can be assembled and packaged for retail sale
  • Highly customizable in shapes, opening features and applicators

Tube

A traditional and versatile way to offer promotional and full size retail products. Efficient, automated production process yet highly customizable in sizing and design.

  • Resealable for multiple uses
  • Allows for sizing that accommodates both promotional trial and full size retail products
  • Highly customizable shapes, sizes, materials, etc.

Vial

The most cost-efficient, multiple use sample to distribute actual fragrance, vial/vial-on-card can also be used to sample products such as serums and oils and can have different closures.

  • Multi-use
  • Can have different fill ranges and different closures
  • Multiple vials can be assembled and packaged as retail set
Custom solution

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