Haircare Manufacturing & Formulation Solutions

We develop and manufacture haircare products across a range of formats, from single-use sampling to flexible full-size packaging. Arcade Beauty partners with global brands to support formulation, scale-up, and production of shampoos, conditioners, styling products, and treatment-based solutions.
Our Brazilian facility specializes in formulation and bulk manufacturing, while our global integrated capabilities combine formulation expertise with scalable manufacturing, ensuring consistent performance from development through to commercial production.
Formulations designed for a wide range of haircare textures and viscosities
Flexible formats across single,multi dose, and full-size applications
Scalable production with multiple fill ranges
Scalable production with multiple fill ranges
What Does a Haircare Manufacturer Do?
A haircare manufacturer develops and produces formulations designed for cleansing, conditioning, styling, and treatment applications. This includes shampoos, conditioners, masks, and styling products, as well as ensuring compatibility between formulation, packaging, and production processes.
For brands, this requires balancing formulation performance with manufacturability, particularly when working across different viscosities, application methods, and packaging formats.
Technologies
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80% Paper Packette / Sachet
The industry standard for sampling a wide range of formulas - now redesigned with 63% paper.
- Paper Packette offers the same look and feel as our traditional Foil Laminate Packette, but with a significant reduction in Plastic, Fossil Fuel, GWP, and Water Usage.
Packette / Sachet
Packettes are perfect for distributing a wide variety of products. They are highly customizable in shape, size, decoration, material and finish.
- Best for maximum reach
- Appropriate for a wide range of formulas: liquid, cream, powder, and even objects (towelettes, rollerballs, vials, etc)
- Can accommodate larger volumes, up to 20ml
Vial
The most cost-efficient, multiple use sample to distribute actual fragrance, vial/vial-on-card can also be used to sample products such as serums and oils and can have different closures.
- Multi-use
- Can have different fill ranges and different closures
- Multiple vials can be assembled and packaged as retail set
BeautiPod®
Our patented technology is an elegant, easy-to-use sample offering a full product application. Multiple BeautiPod® samples on one card can highlight a complete skincare regimen or color story.
- Sample is always attached to product information, usage, and directions
- Quick turnaround time
- Hygienic sample
Thermoform / Blister
A more rigid, structured sample for use in all beauty categories, thermoform/blister is highly customizable with a range of shapes, features, and applicators. Samples can be assembled in multiples for deluxe presentation and can also be sold at retail.
- Offers full application of product
- Multiples can be assembled and packaged for retail sale
- Highly customizable in shapes, opening features and applicators
3D Pouch
Our 3D Pouch comes with a resealable screw cap comes in a wide range of fills and customizable shapes. Can be sold at retail as one time use or as an eco-friendly, refillable solution.
- Wide fill range from 5ml to 1 liter
- Highly customizable
- Refillable and eco-friendly
Looking for a Custom Solution?
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Bulk Manufacturing
Our facility located in Diadema, Brazil specializes in the formulation of haircare products across a range of formats. We support the development and scale-up of emulsions, oils, treatments, and cleansing systems, ensuring consistency from pilot batches through to full-scale manufacturing.

Solutions
We respond to a brief by adapting our development process to meet the specific needs of each brand, or by proactively developing tailored formulations aligned with performance requirements, product positioning, and market trends.
Expertise
Shampoos and conditioners, leave-in and rinse-out treatments, styling products, masks, and performance-driven haircare formulations designed for a range of textures, finishes, and application methods.
From Sampling to Haircare Production
Arcade Beauty supports the transition from sampling to full-scale haircare manufacturing, ensuring formulations maintain performance and consistency across formats and production volumes.
This allows brands to align product development, marketing activation, and commercial launch within a single manufacturing ecosystem.
Sustainable Technology
3D Pouch
Our haircare solutions incorporate flexible, reduced-impact packaging formats designed to lower environmental footprint while maintaining performance and usability. A customizable, refillable format designed for both single-use and retail applications.
- Wide fill range from 20ml to 1 liter
- Highly customizable
- Refillable and lower-impact alternative to rigid packaging





